Skip to content
shutterstock_255086770

Block Cheese

 
INTRODUCTION

Innovative block cheese imitation and hybrid formulations powered by potato starch

Meeting consumer expectations for melt and texture while reducing reliance on dairy ingredients can be a complex balancing act.

CheeseMaker starches provide a hybrid solution to achieving a firm, sliceable structure and a clean, dairy-like appearance. The solutions are designed for manufacturers who want to maintain product quality and processing efficiency while optimising formulation costs and meeting consumer expectations for functionality.

CheeseMaker starches enable partial or complete substitution of milk proteins, offering flexible formulation options for both dairy-based and dairy-free products. This helps manufacturers achieve their cost optimisation, whilst balancing nutritional value   targets and maintaining high-quality end products.

Because the starches are derived from potato, they deliver neutral flavour and colour, integrating seamlessly into your recipe and allowing flavour systems to shine – whether your block cheese profile is mild, sharp, or specialty.

shutterstock_132736133
CHEESE

Stable performance across formats

The CheeseMaker range provides reliable performance across a variety of cheese types, but we have variants that are particularly effective for block cheese applications where stability and firmness are critical. Each starch variant offers predictable behaviour, allowing you to fine-tune elasticity, firmness, and easy sliceability according to your production goals.

The versatility of our starches ensures dependable results across production lines and geographical product differences - a key requirement for global manufacturers supplying retail or food service markets.

Key benefits

  Maintain a firm, elastic structure - ideal for slicing and grating
  Achieve customable melt and firm characteristics where desired
  Reduce raw material costs while retaining consistent quality
  Secure the right processing viscosity ensuring easy pumping and filling
BLOCK CHEESE

Balancing functionality and process efficiency

Traditional starches can create unwanted viscosity during heating, making block cheese mass difficult to process. CheeseMaker starches solve this by offering controlled filling viscosity, which allows easy mixing, pumping, and filling during production. When the product cools, the starch forms a gel structure that mimics the functionality of milk proteins, delivering the firm, uniform texture essential for slicing and packaging.

The result is a stable, easy-to-produce block cheese that retains shape and texture through cooling, slicing, and refrigerated storage. Manufacturers benefit from shorter production times, less variation between batches, and reduced process adjustments – all key advantages for efficient, large-scale production.

shutterstock_2369580517
SHARING OUR EXPERTISE

Co-create with KMC

KMC’s Innovation Centre supports customers from initial concept through to industrial scale-up. Our technical specialists can collaborate with your R&D and production teams to fine-tune recipes, run application trials, and ensure your block cheese formulations perform under real-world production conditions.

With hands-on pilot testing, prototype development, and process guidance, KMC helps you shorten time to market while securing cost-efficient, high-quality cheese alternatives.

KMC.Innovationscenter Stills-6